By Steve Weiss

what happens at a service center. PART TWO

Last month we talked about checking in equipment to a service center for repair and listed some misconceptions people have about the process. You can view that article in the Metro Music Mayhem Archives. This month we will discuss what happens after you leave a unit for repair at a service center

We are very careful when we check in equipment to advise the customer that their unit may sit for a while before it gets looked at. According to our workload at the time we give them an estimate of how long it will sit before it gets looked at much like when you go to a restaurant and they tell you how long you will have to wait for a table. Yet we get calls from customers who complain that we haven't looked at it yet when we are still days away from when we said we would look at it. People seem to hear what they want to hear..
When your unit's turn comes to go on the bench, every effort is made to test and fully evaluate it. At this point one of the following will take place:

1- The problem can not be reproduced in the service center

More often than I would like to see we are unable to duplicate the complaint the customer has. There are several possibilities for this:

Operator Error
At the time the problem was experienced maybe the customer was not using the equipment correctly. Equipment is complex and under the pressure of a gig and a dark stage it is easy to have a switch set the wrong way or a cable plugged into the wrong place. Another thing I see is that maybe there is a problem somewhere in a system of connected equipment but the customer has made the incorrect assumption that it is piece of equipment "A" when it is really piece of equipment "B" (as in when you don't hear sound coming out of a speaker it doesn't means it's broken. If it is not receiving a signal it will produce no sound) My advice is that before you assume something is broken test it at a time when you can really spend time with it and verify it actually is broken before you incur diagnostic charges at the service center to tell you there is nothing wrong with it.
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Other times there actually is something wrong but it just does not want to show itself.
We try to test equipment in three ways 1- As close as we can come to real world operating conditions 2- Evaluation with our shop's test equipment 3- Internal inspection of the unit's circuitry. But sometimes the problem will just not show itself. We are then invariably asked "Can't you hook it up to your test equipment and find out what is wrong"? If you test and measure equipment that is functioning normally it will test and measure normally- so NO. At this point we invite the customer in to the shop and ask them to demo the problem for us. This is a good solution all around. If he can show us the problem we can proceed with how to fix it. If he can't he leaves understanding that the problem is truly intermittent instead of feeling we were not able to fix it. Of course our diagnostic charge will apply for our time spent working with it.

The problem is found and our diagnosis is that it is not cost effective to fix the unit
Sometimes It's not worth fixing a piece of equipment. Common sense dictates that it is not a good value to repair something that for a few dollars more you can replace with something brand new that includes a factory warranty. This is especially true for older equipment that may have other failures waiting in the wings. This is analogous to spending a lot of money putting a transmission in an old car only to have the engine fail shortly thereafter. When I make a recommendation to a customer to not repair and buy new they should understand that I am someone who only makes money from repairing. If you buy new I don't make anything- so understand I am acting in your best interest not mine.

The problem is found, parts are in stock and it's fixed.
This is the easiest for everyone. Unit goes on bench, problem is found and repair work is done. Unit is invoiced and ready to go out the door.

The problem is found and parts need to be ordered.
Any pro service center potentially repairs thousands of different types of units. While there are generic parts that can be used in many types of units, there are times a specific part is needed only available direct from the manufacturer. While every effort is made to stock both a variety of generic parts and unit specific parts that we often see fail, it is not possible to stock everything for every unit. In the appliance repair business you will often see service companies that service only a specific brand or two. This gives them the ability to stock a lot of parts specific to that brand and there is more of a chance they will have it in their parts inventory when needed. With musical instrument repair it is not economically possible to operate servicing only one or two brands. Frankly there would never be enough business to keep the doors open. So we stock as much as we can in order to service as diverse an amount of equipment as possible and order the rest on a unit by unit basis. If the part is in stock at the vendor when we order it fine. By ground shipping it will usually show up in 3-10 business days and we can complete the repair. But if the part is on back order at the manufacturer and there is no where else to obtain the part and you will have to wait. As an example, if you have a Line Six Spider with a main board that is not repairable at the component level and Line Six currently does not have the board in stock it is not like I can call Marshall and get this part.

Nothing can be done until the part shows up and we can install it. Yet we feel the wrath of customer frustration all the time in these situations. I don't know how many calls we have had over the years were we heard " My equipment has been in your shop for two months now, this is taking too long". I then have to explain that we looked at your equipment, diagnosed it and ordered the parts within the time frame we quoted you when you checked the equipment in to our shop. We can only repair your unit with a specific part that is not currently in stock. I am not making money off a repair that is sitting on my shelf. I know you want your equipment back fixed, but just as much we want it fixed, paid for and not taking up space in our shop that can be used for other things.

The problem is found and the repair estimate exceeds the dollar cap that the customer authorized.
In order to save having to call every customer for the price of every repair it speeds up the process if we can agree upon a price cap for repairing a unit at check in. This means the customer gives us permission to repair the unit as long as the charges do not exceed the agreed upon price cap. This saves a lot of time trying to track people down, leaving messages etc. If the unit is diagnosed that the charges to repair it will exceed the agreed upon price cap (inclusive of applying his advance estimate deposit towards the repair), then we call the customer to get approval of the charges before any work is done. If the customer decides that the cost of the repair is more than he wants to spend, we close the unit back up and charge a diagnostic fee for our time spent evaluating the unit.

According to which of the aforementioned circumstances apply we then proceed and try to finalize the repair. A couple of situations come up on occasion that can be frustrating during this part of the process. Sometimes when we quote an estimate to a customer and they say they need to think about it and call back with a decision. When this happens we will put their unit on the shelf without putting it back together. Many units have over a hundred screws holding it together and if we are waiting for parts or a decision on an estimate we are not going to screw something back together, only to take it apart again to fix it. Invariably the customer will not call us and then show up in person at our shop to tell us they don't want to fix it and want to pick it up. This means we have to stop what we are doing clear off a bench and reassemble it. This also applies to people who call us while we are waiting for parts to come in and want to pick up their unit partially working for a gig and then bring it back to have the repair completed. For us this is like doing the repair twice. On many units the bulk of the labor is to disassemble and reassemble it. They usually pass on the idea when we tell them there will be an extra charge.

when the repair was finished
Another phone call we get all the time is the " you guys told me you would call me when the repair was finished and nobody has called me." Could that possibly be because it is not finished yet? Incredible how often we get that call.

After completion of a repair, we invoice it, put it on the shelf and call the customer to come pick it up. Some people show up in a timely fashion repair receipt in hand,pay their balance due and take their equipment. But their are other scenarios we commonly deal with.

It may be the first time we are trying to call the customer and now either we are calling the wrong number because the customer did not write clearly on the service order or the number has been disconnected, voice mailbox full etc. We make more than a reasonable attempt to find people researching through customer sales history, Google etc, but sometimes we just have to wait until they contact us.

I would say more people show up to pick up their repaired equipment without their service order receipt than those who do. You are leaving a valuable piece of equipment with someone you don't personally know.If you need to,how are you going to prove you left it if you don't have a receipt? We will accept your drivers license as proof to release the repair if it is the same name as on our copy of the service order, but very often people send someone else to pick up their repair without a copy of the service order. I will try to call the actual customer at the number they gave us, but if I can't reach him this becomes a problem. I am not going to release a three thousand dollar keyboard to someone without a ticket even if it is a wife or girlfriend. I don't know what is going on in your life and the status of your relationships. This leaves me open to getting a call that you never gave permission to release it to your now ex-girlfriend and I am responsible. If the person has the ticket that is a different story. That ticket is like cash, it has value and if you don't hold on to it it is the equivalent of losing cash.

show up without their ticket
The other thing that occurs often is people show up without their ticket to pick up their repair and we have pretty much the following conversation. "I'm here to pick up my amp." Do you have your receipt"? "No" What brand of amp is it"? " I don't know". "What was wrong with it"? "I don't know" "What color is it"? "Black" "Is it a combo or a head or a power amp"? "I don't know" Well at least we established it is black, that narrows the field down to maybe 50. This is usually followed by a twenty minute search through the computer of names, phone numbers and addresses that turn up nothing. Finally you will hear " OH, I think I may have left it under the church name" or " Try my seven year old son's name."

the amount of time it takes
Another universal law of a service center is that the amount of time it takes someone to pick up their repair after we call them that it is ready, is inversely proportional to how much of a rush they were in to get it fixed. It never fails, the people who call us every day to see if their unit is repaired yet end up leaving it for months after we call them. Repairs that are left in the shop for a lengthy period of time may be subject to storage charges and if left long enough will be sold as permitted by state law to recoup our parts and labor expense.

Is it fixed?
Here is a question I am asked all the time when people pick up their equipment and it makes my blood boil. "Is it fixed? I can not understand the mentality of asking this. If we call you that is repaired and hand you a bill ,just what do you think the bill is for. I have started responding to that question by saying "OHHH you wanted this fixed. Why didn't you tell us that? Usually gets the message across.

Sometimes when people pick up their equipment they will tell us we are giving them the wrong unit, "This doesn't look like mine it must be a different unit". We invoice all repairs by serial number so there is no confusion. I can't ever remember this actually happening.

We have had customer's try to blame us for damaging their equipment also. We had one guy with a small DOD pedal. He was yelling at me "Look at that hole, this wasn't there when I gave it to you" I proceeded to show him that the hole provided access to the pin that opened the battery door cover and most certainly was there from the day the unit was manufactured.

Next month we will explore the final frontier of the service center - The manufacturer warranty and also extended service plans.



Steve Weiss is the owner and main technician of Steve Weiss Electronics Inc. He is experienced in the repair of analog and digital musical equipment. This includes everything from Vintage Tube Amps and Pro Audio equipment to Digital Keyboards There is also a guitar repair shop staffed by some of the areas top guitar repair techs. He is authorized for warranty work on most major brands. Steve Weiss Electronics is located inside of Sam Ash Music at 5460 West Sample Road Margate, FL 33073 954-975-3390 Ext 272. Steve has also spent 25 years on the road as a performing guitarist and is the designer of Primal Guitar amps that can be seen at Primal Audio.com Steve can also be reached at stevew@metromusicmayhem.com
Sam Ash Quikship Corp.

 

 
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