By Steve Weiss

SPEAKERS- PART SIX

This month is the sixth and last installment in my series about speakers. We are going to be covering speakers used in sound reinforcement. This type of speaker can be divided into two categories, passive (with or out a crossover) and powered speakers.

PASSIVE SPEAKERS

The most common type of sound reinforcement speaker at least until recently has been a woofer and tweeter in a box hooked to a passive crossover network. This network is a circuit comprised of resistors, capacitors and inductors that send low frequencies to the woofer and high frequencies to the tweeter. Sometimes a third midrange speaker is employed also. The type of enclosures used can be any of the ported or horn loaded cabinets we discussed in earlier articles in this series. But since we need to reproduce the higher frequencies in balance with the lower frequencies a horn is employed to handle the highs.

The passive crossover used in this type of box can vary widely in quality. The selection of components used in the design will determine the overall performance level of the speaker. Using air core inductors instead of iron core inductors will decrease distortion and using high voltage Mylar caps can increase power handling capability. Passive crossovers vary in the complexity of their design from a simple one pole filter to a multi-pole filter.
The more poles a filter has the more its ability to keep lows out of the tweeter and highs out of the woofer. A simple one pole crossover may only give a roll off slope of 6 db per octave. This is not very much. For example if you have a horn that you want to feed 1k and above into and your passive crossover is 6 db at 1k, you are still going to have a lot of power going into the horn at 500 HZ (an octave down from 1K). Passive crossovers with more poles will yield higher roll off rates as in 12 or 18 db per octave yielding more separation between the lows and highs.

Regardless of the quality of the passive crossover used there is one problem that can not be gotten around- insertion loss. Some of the power being input into the speaker cabinet is lost by resistance in the inductors and resistors of the crossover. You might think if you have a high power amplifier, that giving up 20% of a thousand watts may not be that big a deal. But what most people do not realize is that audio power works in logarithmic fashion (powers of 10). Therefore 200 watts is not twice as loud as a hundred watts,1000 watts is twice as loud as a hundred watts. Additionally an audio signals dynamic range (difference between loudest and quietest parts of the signal) is 10 db. Therefore if you want to pass your audio signal cleanly you need to have 10 db's of headroom above the quietest part of the signal. So if you did have a 1000 watt amplifier, you only will get to use a hundred watts before the peaks start to clip. If you think about how wattage translates into sound pressure level (SPL) we can see how a hundred watts can be marginal in its ability to create volume. Using the example that most speakers can produce about 90 db at 1 watt at 1 meter, this means that every time you double the power you gain 3 db of SPL. Therefore 2 watts is 93 db, 4 watts is 96 db etc. In the 100 watt area we are at about 108-110 db but that is at one meter and falls off as you move further away. So you can see that in a large room filled with people this can be a marginal amount of power. Adding an insertion loss of 1-2 db from a passive crossover is not a help.

You can probably now realize also that for significant increases in volume and headroom the requirements are for you to double the power or amount of speakers to go up just 3 db. This gets expensive real fast and explains why few systems at the nightclub level are loud enough without being run into clipping. It is also always a source of amusement to me when I see people shopping for items such as a bass guitar amp and they are trying to choose between a 400 watt amp and a 600 watt amp. This will make very little difference in their volume.

PASSIVE SPEAKERS WITHOUT A CROSSOVER

If we remove the passive crossover from the box we can then drive the speakers directly from an amplifier. We obviously need to do something to keep the lows out of the horn or it will blow. The solution here is to use an electronic crossover. Here we have a crossover that operates at line level not speaker level and is used prior to the amplifier input instead of after the amp's speaker output. The electronic crossover takes a full frequency input signal and divides it into two or more parts. In the case of a two way crossover, it sends the lows to an amplifier connected to the woofer and the highs to a second amp connected to the horn. This eliminates the insertion loss of the passive crossover but also has several other benefits. The crossover points and relative level of the woofer and tweeter can be adjusted on an electronic crossover giving more flexibility than a non adjustable passive crossover. Also, the slope in an electronic crossover can be as high as 24 db as opposed to maybe 12 db in a passive crossover, giving the ability to keep more lows out of the horn and opening up its power capacity to be driven harder with frequencies it can handle. You may look at the extra complexity of wiring and more amplifiers as a shortcoming but the efficiency boost is worth it in my opinion

ACTIVE SPEAKERS

A more recent development has been the active loudspeaker. Here an amplifier assembly is designed right into the speaker box enabling it to be driven directly from a line level source or even a microphone. The immediate downside that came to mind when I first saw this was that speaker cabinet vibration plus an amplifier equals a broken amplifier. But as time goes on I don't see this as much of a problem as I thought it would be. The convenience factor of having the amplifier in the cabinet can't be ignored. Gone are the heavy amplifier racks with long heavy speaker cables to run to the speaker cabinets. All you need is a line level cable from your signal source. One benefit of using powered speakers is modularity. A small venue can use fewer speakers or it can be scaled up proportionally by adding more of the same speakers. Another benefit of the powered speaker is that it can be designed as a total system taking into account overall voicing, impedance, power handling ,protection etc. Plug in a line level source and everything is already in place to provide optimum sound from the components used. Onboard limiters calibrated to the specific speaker system reduce distortion and the chance of blowing the woofer or tweeter.

The recent development of lightweight class D amplifiers and switching power supplies inside speakers cabinets containing lightweight Neodymium speakers give a lot of volume from an almost unbelievably lightweight package. But as I mentioned in last month's article there are a lot of shortcomings to these type of systems, especially when they are pushed past their design parameters.

SUBWOOFERS

A subwoofer is a speaker cabinet dedicated to the reproduction of low frequencies only. It must be used in conjunction with other speakers that reproduce the top end. Here it is important to remember that it is not only speaker size that determines the frequency range and volume of the subwoofer but the speaker and cabinet working together. As we mentioned in earlier articles the larger a speaker is, the more mass the cone has and the harder it is to reverse the motion of the cone due to inertia. This leads to muddiness in the sound output. Coupling two smaller drivers together can give just as much low end with less muddiness.

There are two ways to incorporate a subwoofer into a sound system. I will use as an example powered speakers, but this can be done with separate amps and speakers too.

The first way to do this is to use a system that is specifically designed as a subwoofer/satellite speaker combination. Perhaps the most well known system of this type is the Mackie SRM450. Here we have a top speaker containing a 12" speaker and horn combined with a subwoofer containing a fifteen inch speaker. The top speaker is mounted in the air for projection by a pole that fits into the top of the subwoofer. Using the onboard electronics in the sub and satellite speakers, the onboard electronic crossover divides the frequencies and you have a full range system with each speaker or horn receiving the correct frequencies and level. In a smaller situation, the subwoofer does not need to be used and the top speaker can be set to reproduce a full frequency response.

The second way a subwoofer can be utilized is to add it to an already existing system. If the system is not using powered speakers it may be possible to make changes to the electronic crossover and readjust it to include the subwoofer to handle the lowest frequencies. But if the sub is being added to an already existing powered system it can still be used. I recommend that the system be set up and adjusted without the sub. Remember the cabs from the existing system are already handling the low frequencies. Once it is set up as well as possible, then start to fade the subwoofer in as a reinforcement to what is already there which will fill out the sound without being overbearing and take the load off the other speakers.

LINE ARRAY

The last type of sound system speaker I want to mention is the Line Array. These are the speakers you see in use at most concerts today. Multiple speaker enclosures with the same components are placed close enough for there to be positive interference between them The theory behind how they work is beyond the scope of this article, but the result is they cover large audiences with a more accurate sound in a controllable manner. They are also more efficient and demand less amplifier power. This is not something you will see in use at the nightclub level

LIMITERS

I want to touch on one more idea. Above we discussed how the 10 db peak headroom needed to pass an audio signal cleanly will limit the amount of average power that can be used. If we introduce a limiter to restrict the peaks from going to 10 DB to say 7 DB then your average level is only 7 DB down from maximum power enabling more use of the amp's power for the continuous signal. An alternative to do this is to set the limiter threshold to just below the point that the amplifier clip light will turn on. If the compression ratio is then adjusted to infinity, any time a signal tries to pass larger than the threshold it is severely clamped. Now you can use any amount of continuous power the amp can produce, but the louder the system is played the less dynamic range it has and starts to sound squashed and apparently lower in volume. I recommend this type of adjustment to be used for speaker protection only as it really keeps an amp from going into distortion. All in all limiting is a tool that used sparingly will give you a performance boost. If you are trying to make a way underpowered system louder it by limiting it is not going to work well.

Next month I am going to discuss fuses, which according to most of my repair customers is the only thing wrong with their non functioning equipment. We will see why this is not true.


Steve Weiss is the owner and main technician of Steve Weiss Electronics Inc. He is experienced in the repair of analog and digital musical equipment. This includes everything from Vintage Tube Amps and Pro Audio equipment to Digital Keyboards There is also a guitar repair shop staffed by some of the areas top guitar repair techs. He is authorized for warranty work on most major brands. Steve Weiss Electronics is located inside of Sam Ash Music at 5460 West Sample Road Margate, FL 33073 954-975-3390 Ext 272. Steve has also spent 25 years on the road as a performing guitarist and is the designer of Primal Guitar amps that can be seen at Primal Audio.com Steve can also be reached at stevew@metromusicmayhem.com
Sam Ash Quikship Corp.

 

 
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